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Compact in line selective soldering machine MAS-i2

Manufacturer E-therm
Model MAS-i2

Description

Linear selective soldering system with two independent fluxing modules and two independent soldering modules. The system is equipped with a 3-section conveyor, which allows simultaneous processing of 3 boards (fluxing, preheating and soldering).

Gallery

Specification

The number of working modules (total) - 4 pieces;

Fluxing module - 1 piece (double);

Preheating module - 1 piece;

Soldering module - 2 piece;


General

Operating power/Max power 6KW/20KW

Machine dimension 2700(L)*1725(W)*1650(H)

Net weight 1500KG

Power supply 3PH 380V 50HZ

Exhausting required 800M3/h

Air supply 3-5 bars

Lifting equipment covers - drive (pneumatics)

Lead & Lead Free system


PCB Robotic Platform

Number of sections - 3

Optical sensors for board availability - input, medium, output (per segment)

Chain conveyor width - programmable

The direction of the conveyor from left to right

PCB dimension 50x50---W450xL508 mm

Technological edge - 3 mm

Conveyor engine - stepping, separate for each conveyor segment

Conveyor speed - 200-1800 mm / min

Conveyor Type - Stainless Steel Roller

PCB Locking System - Side Clips

Interface SMEMA


Flux Management

Flux type - Piezoelectric point (drip) valve - basic

Flux point size - 4 mm

Number of spot fluxers - 2

Adjustment of a step between 2 fluxers programmatically (option)

Flux Tank Material - Stainless Steel

Flux tank capacity - 2 liters

X, Y axis movement - servos

Axis Control - Servo Drives

XY axis positioning accuracy - +/- 0.05 mm

Z axis movement - pneumatic cylinder


Solder Management

Standard Solder Stations 2

Solder Pot Capacity 15 kgs

Solder Temperature Control PID

Heat-Up Time About 30mins

Max Temperature 350 C

Bath heater power - 3 kW

Alarm of temperature thresholds - lower and upper threshold

Solder wettability band width - 2-8 mm (depending on the selected nozzle)

Shorten the nozzle movement along the XY axes - 0.5-8 m / minMotion Control All servo control with ball screw

Position Accuracy + / - 0.05mm

Auto wave height adjustment - included

Solder level control in the bath -included


Nozzles

Mini Wave Nozzles Dia 2 to 8mm

Customized nozzle Available

Nozzle Material Proprietary Alloy


(N2) Inertion Management

N2 heater Standard Equipped

N2 Temp PID Control Range 0 - 350 C

N2 Consumption per Nozzle 4m3/H

Required N2 Purity >99.99%

 

Controlling System

PC - Yes

Typical Program Time - 10 Minutes

Base complectation

Drop Jet nozzle

Top and bottom preheating zone included

Individual two set of Mechnical pump in individual two Z axis, moving path individually

Soldering process monitoring with live camera camera & screen

Wave height calibration function

Wet solder nozzle Dia 4.0, 6.0, 8.0, 10.0, 12.0

Set of spare parts for first priority

Industrial PC for programming and process control

Windows 10 Professional English version

Option

Add Drop Jet nozzle

(diameter of a point on a PCB is 4 mm), Germany

Upgrade to electro-meganetic pump from mechnical pump(1set) original made in Germany

Fidicious checking camera

Offline programming software

Add. soldering nozzle (external diam. 3 mm, internal diam. 2 mm)

Optional standard set of nozzles 2.0, 3.0, 4.0, 5.0, 6.0 mm

Automatic drive for raising the furnace lids (pneumatics)

Video

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